Aurora Sports is a longstanding premium helmet manufacturer with more than 23 years experience in producing all types of helmets. In-house design and R&D teams with established experience, allows Aurora Sports to quickly answer to demanding requirements and create from scratch whole programs and collections with rigorous quality standards. Located in Dongguan, China with one-stop & integrated manufacturing operation, Aurora Sports has successfully built a strong relationship with satisfied clients worldwide and manufactured helmets for retailers, branded helmet companies and manufacturers.

Our Technology
• In-mold advanced technology
 • High density EPS forming
 • Patented headlock design
 • High definition screen printing
 • 3D printer & scanner usage
 • Carbon fiber production and application
 • Aluminum & steel mould manufacture
 • International standard testing laboratory

Our Business Scope

• Sell quality design & fabrication helmets wordwide

• R&D advanced helmets for brand owner

• Manufacture OEM helmets with high standard

• Provide rapid prototype service according to drawings
• Open aluminum blister mould & steel injection mould

Production Range

• Cycling helmet

• Safety helmet
• Sport climbing helmet
• Equestrian helmet
• Skateboarding Helmets
• Skiing helmets
• Scooter helmets
• Kids' Helmets 
• Helmets accessaries

Customized Options
• PC, PVC, ABS, PP, etc. various shell material choices
• Different quality & density EPS injection
• Alternative colorful linings & straps 
• All kinds of headlock designs
• Logo & graphic stickers

The helmet production procedures are as below:

silk screen → PC blister tooling → PC blister manufacture → Trimming dug holes → EPS raw material by different density → EPS in-mold tooling → helmet in-mold workshop → in-mold machines → in-mold injection → in-mold producing process → semi-finished in-mold helmet → IQC inspection → helmet grinding → inner padding production → plastic injection workshop → assembly line →inside labeling → packing → warehouse → installed counters

Even though we have considered every necessary elements to enhance the body structure in design, but we still use the professional equipments to inspect every aspects of our product! Our advanced in-house testing lab was built according to EN1078, EN397, EN12492, CPSC, etc. testing requirements. Before our mass production or send it to third-party testing organization, we check the quality ourselves & make sure they are qualified!

Below are some of our certificates: ISO9001 , CE EN1078, EN12492, EN397, CPSC,  VG1, AS/NZS, Letters Patent, etc.  The helmets that we are providing all obtain relevant safety certificates. Choose us, it will be easy to broaden your helmet business worldwidely!

We provide a wide rang of payment terms. You can choose the best method to fulfill the payment. In order to improve the shipping efficiency & reduce the cost, we have built a long relationship with international shipping companies & big shipping agents. According to your helmet order quantity & shipping requirements, we can provide you the best suggestion & assistance.Make every step with us secure & satisfied!

• Well-trained & experienced helmet technicians can reply your inquiries in English promptly

• Go-to-meetings provided during specific project discussions

• Provide you our expertise in engineering and product development to reach optimum production

• Confidential lab gives protection to your projects from any exposure damage

• Very accurate and powerful 3D printing & hand moulding

• Will provide you previews of your prototype to ensure satisfaction

• Full scale helmet quality inspection during every production stages

• Accurate shipping commitment

• Superior after-sale service

You are always welcome to contact us!

After all, seeing is believing!!! We are sure you will love our bicycle helmet once you see a real sample! Looking forward to your inquiry & we can talk more!